Filtration, regulation and treatment of compressed air
Compressed air treatment is an indispensable part of the compressor system. You need to treat compressed air because it naturally has dust particles, oil and, last but not least, condensate. This combination is very damaging to any device you connect to the compressor. Corrosion, clogging and sticking of moving parts shorten the life of valves, pneumatic tools and automated line components. That's why we bring you a comprehensive air treatment program that includes air dryers, filters, pressure regulators, separators and cyclone separators. With our air treatment program , you can extend the life of your entire compressor system many times over and avoid expensive service or line downtime. More on how to filter and condition air in the sequel.
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Basic principles of air treatment:
- drying - air dryers(condensation dryers, adsorption dryers, membrane dryers)
- filtration - air filters according to ISO 8573(NGF air filtration, high pressure filters, process filters, vacuum filters)
- regulation - air pressure regulators on the distribution lines before the application itself
- getting rid of condensate and oil(cyclone separators, water-oil separation)
What to follow - Compressed air quality classes according to ISO 8573-1
How do you know what quality of compressed air to have for your application? The ISO 8573-1 standard is the guideline. The quality of the produced air is described in the standard by seven classes, from 0 to 6. Each class has a prescribed maximum content of solids, water and oil. Different purity classes are therefore required for different applications and flow rates. For example, for workshop air, the standard prescribes a quality of 4-4-5. The three numbers indicate the three prescribed quality classes in the order - solids quality class, water quality class, oil quality class. The highest demands are of course in the pharmaceutical, chemical and food industries.
We talk in detail about the quality classes in our article from the advisory board: How to filter compressed air
Step-by-step air treatment
It is best to use an air dryerbehind the compressor to ensure that the condensate is removed. It is recommended to use a pre-filter between the air dryer and the compressor. There are different requirements for artisans and different requirements in a medical environment. Therefore, the purity of the air in microns needs to be determined. This filtration is then placed behind the dryer. Finally, we can regulate the compressed air to the desired pressure (atmospheres). All the accessories that we use to treat the air will wear out over time and the filter cartridges or granulate will need to be replaced. We use clogging indicators or differential pressure gauges to measure filter wear. This accessory can only be found on better filters for compressed air treatment.
More articles about air conditioning from our advice section:
- Treatment units; basic units for air
- Industrial filtration; ISO 8573 - ISO 12500
- Air dryers; air moisture removal
- Pressure regulators; precision robust design
- Cyclone separators; cyclone filtration principle
- Water-oil separators; separates water from oil
Bestsellers
AAFM pre-filter in 2 1/2" design to remove fine impurities up to 0.1 um from compressed air according to ISO 8573-1 class 2. Body with easily removable container and designed...
Replacement fine filter cartridge with 0.1 µm filtration capacity for OMEGA AIR AAFM-1500 and AAFM-1680 pre-filters. Recommended replacement 12 months or every 4,000 MH and when...
Replacement microfilter cartridge with filtration capacity of 0.01 µm for OMEGA AIR AAFS-1500 and AAFS-1680 microfilters. Recommended replacement 12 months or every 4,000 MH and...
Replacement filter with activated carbon AAFA for OMEGA AIR AAFA-1500 and AAFA-1680. Absorption of residual oil, oil vapours and aerosols with a content of < 0.005 mg/m³ from...
Replacement basic filter cartridge with 3 µm filtration capacity for OMEGA AIR AAFP-1500 and AAFP-1680. Recommended replacement 12 months or every 4,000 MH and when clogging of...
AAFS 2 1/2" microfilter for removal of micro impurities up to 0.01 um from compressed air according to ISO 8573-1 class 1. Body with easily removable container and designed for...
Replacement filter cartridge SFS-144V with filtration capacity of less than 0.01 um including bacteria and microorganisms. Filters the smallest impurities from industrial...
The filters are used to remove the smallest mechanical impurities from compressed air up to 1 um according to ISO 8573-1 class 3. Connection by flange with DN80 clearance....
The filters are used to remove the largest mechanical impurities from compressed air up to 15 um according to ISO 8573-1 class 7. Connection by flange with DN80 clearance....
The filters are used to remove the smallest mechanical impurities from compressed air up to 0.01 um and oil according to ISO 8573-1 class 1. Connection by flange with DN80...
The filters are used to remove the smallest mechanical impurities from compressed air up to 0.1 um and oil according to ISO 8573-1 class 2. Connection by flange with DN80...
AAFA activated carbon filter in 2 1/2" version for absorption of residual oil, oil vapours and aerosols with < 0,005 mg/m3 from compressed air according to ISO 8573-1 class 1....
AAFR dust filter in 2 1/2" design to remove dust impurities up to 1 um from compressed air according to ISO 8573-1 class 3. Body with easily removable container and designed for...
AAFB coarse filter in 2 1/2" design to remove the largest mechanical impurities up to 15 um from compressed air according to ISO 8573-1 class 7. Body with easily removable...
Replacement dust filter cartridge with 1 µm filtration capacity for OMEGA AIR AAFR-1500 and AAFR-1680. Recommended replacement 12 months or every 4,000 MH and when clogging of...
Replacement sintered bronze 15 µm filter cartridge for OMEGA AIR AAFB-1500 and AAFB-1680 filters. Recommended replacement 12 months or every 4,000 MH and when clogging of the...
Replacement filter cartridge PFN5 for filter with filtration capacity up to 5 um and working pressure 16 bar. Operating temperature up to 150°C. Made of stainless steel strainer.
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Replacement filter cartridge PFIW1 for filters (PF, HPF) with filtration capacity up to 1 um, working pressure up to 50 bar and flow rate up to 28,000 l/min. Operating...
Replacement filter cartridge PFM for filter with filtration capacity up to 0,1 um and working pressure 16 bar. Operating temperature up to 150°C. Made of borosilicate microfibers.
The SPFM microfilter with G2 1/2" connection thread is designed for highly efficient filtration of compressed air, process air and industrial gases. Filtration capacity up to...
WFITM microfilter with flange connection DN65 for use in areas with high corrosive environments. Filtration capacity up to 0.01 um. Maximum working pressure up to 16 bar,...
WFITM microfilter with G2 1/2" connection thread for use in areas with high corrosive environments. Filtration capacity up to 0.01 um. Maximum working pressure up to 16 bar,...
Prefilter WFITI1 with flange connection DN65 for use in areas with high corrosive environments. Filtration capacity up to 1 um. Maximum working pressure up to 16 bar, maximum...
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The SPFN5 pre-filter with G2 1/2" connection thread is designed for highly efficient filtration of compressed air, process air and industrial gases. Filtration capacity up to 5...
Pre-filter WFITI1 with connection thread G2 1/2" for use in areas with high corrosive environment. Filtration capacity up to 1 um. Maximum working pressure up to 16 bar,...
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Sterile pre-filter SPFI1 with G2 1/2" connection thread for high efficiency filtration of compressed air, process air and industrial gases. Filtration capacity up to 1 um....
The SFS filter with DN65 flange connection is designed for highly efficient filtration of compressed air, process air and industrial gases. Filtration capacity less than 0.01 um...
The SPFN25 pre-filter with G2 1/2" connection thread is designed for highly efficient filtration of compressed air, process air and industrial gases. Filtration capacity up to...
SPFS sterile filter with G2 1/2" connection thread for highly efficient filtration of compressed air, process air and industrial gases. Filtration capacity less than 0.01 um...
Designed for industrial painting applications, the AFSS-1756V filter cartridge eliminates paint deteriorating contaminants. Filtration capacity 0,01 um, maximum working pressure...
PFM microfilter with G2 1/2" connection thread for use in areas with high corrosive environments. Filtration capacity up to 0.1 um. Maximum working pressure is 16 bar, maximum...
PFS microfilter with G2 1/2" connection thread for use in areas with high corrosive environments. Filtration capacity up to 0.01 um. Maximum working pressure is 16 bar, maximum...
PFN5 screen filter with G2 1/2" connection thread for use in areas with high corrosive environments. Filtration capacity up to 5 um. Maximum working pressure up to 16 bar,...