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    Home / Pipe distributions

    Air ducts

    We have simple and very reliable modular piping systems consisting of pipes, couplings, end boxes and necessary mounting materials, so if you are going to distribute compressed air, both in small workplaces and large halls, we recommend Push Air, SicoAir and AIRnet compressed air piping systems as the number 1 choice! At the same time, we offer you the possibility of your own design, which we will professionally arrange. If you want more information on both the systems and how to create your own design, click continue.

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    How to design your own compressed air distribution system ?

    The right choice of material

    The compressed air produced by the compressor is usually delivered to the point of consumption via piping systems. In our catalogue you will find several systems for the implementation of pipelines, of which we prefer three systems with a modern connection with socket couplings or with a tightening nut:

    Piping System potrubní rozvod stlačeného vzduchu od kompresoru typu Air Push potrubní rozvod stlačeného vzduchu od kompresoru typu Sico Air potrubní rozvod stlačeného vzduchu od kompresoru typu Air Net
    Scope of application small craft workshops larger craft and maintenance workshops
    smaller manufacturing enterprises    		 medium and large manufacturing companies
    Outer dimensions Ø15 to 28 mm Ø20 to 63 mm Ø20 to 158 mm
    Clutches plug-in with tightening nut with tightening nut
    clamps with screws
    Trumpets grilamid PA12
    aluminium    		 aluminium aluminium

    All systems are characterized by high ease of installation, low pressure gradient allowing significant savings in air production and high resistance to condensate, which is reflected in long-term trouble-free use.

    Pipeline architecture

    Before selecting the necessary pipes and couplings, always draw a situation plan of your operation. Record the locations where the compressor will be placed and where each workstation is located. Next, plot where you intend to run the pipeline, both the main backbone and the individual leads to the tapping points. When designing, take into account the places that the pipe will have to bypass (e.g. poles). Determine the dimensions of the hall walls and the lengths of the individual pipe sections.

    Potrubní rozvody stlačeného vzduchu kompresoru přímé a kruhové provedení

    When designing, you can also choose the shape of the pipe - whether it will be a straight or a loop line. Although more expensive, the loop line provides the user with
    advantages in terms of the possibility of using smaller pipe sizes, even air distribution to all appliances regardless of the distance from the compressor
    and also in terms of the possibility of shutting down only certain sections of the distribution system in the event of maintenance. Finally, determine the required flow rates for all abstraction points
    and calculate the necessary fittings.

    Pipe sizing in 10 steps

    Determining the size of the pipe is a fairly complex process. The easiest way to make your work easier is to hand over the entire project to an architect or designer who will prepare a project for the customer, including all the necessary information: materials, drawings and a bill of materials. If you want to design the pipe yourself, you can use the following procedure:

    1. select the shape of the pipe, whether it will be straight or circular
    2. determine the length of the backbone main line from the compressor to the furthest point
    3. determine the flow rate through the pipeline according to the compressor performance
    4. determine the maximum air consumption of one sampling point for sizing the backbone duct lead size
    5. determine the number of individual fittings and valves on the backbone path from the compressor to the furthest point in the pipeline
    6. select AirPush, SicoAir or AIRnet duct system
    7. select the appropriate table for the piping system and line type and enter the backbone flow rate and maximum backbone length; subtract from the table
      the required pipe size
    8. for a given pipe size, determine the so-called replacement length of the line according to the type and number of individual fittings and valves used on the backbone according to the table
      in the longest route
    9. add the replacement length to the original length of the pipeline and check the dimension is correct as instructed in step 7; if the replacement length
      lengths of dimension increased, use larger dimension of both pipes and fittings
    10. determine the dimension of the leads from the backbone to the appliances in a similar way

    Tables for piping design

    All flow rates in the following tables are for a pressure of 7 bar, for design at other pressures please contact us.

    Systém rozvodů stlačeného vzduchu z kompresoru Air Push
    Replacement lengths
    fittings    		 Size (mm)
    15 18 22 28
    Knee 0,7 1,0 1,3 1,5
    T-piece 0,8 1,0 1,5 2,0
    Reduction 2d -> d 0,4 0,5 0,5 0,6
    Ball cock 0,1 0,2 0,3 0,4
    Systém rozvodů stlačeného vzduchu z kompresoru Sico Air
    Replacement lengths
    fittings    		 Size (mm)
    20 25 32 40 50 63
    Knee 1,2 1,4 1,7 2 2,5 3,5
    T-piece 1,4 1,8 2,1 2,5 3 4
    0,6 0,7 0,7 0,8 1
    Ball cock 0,3 0,4 0,5 0,5 0,6 0,7
    Systém rozvodů stlačeného vzduchu z kompresoru AirNet
    Replacement lengths
    fittings    		 Size (mm)
    20 25 40 50 63 80
    Knee 1,2 1,4 2,0 2,5 3,5 4,0
    T-piece 1,4 1,8 2,5 3,0 4,0 5,0
    Reduction 2d -> d 0,5 0,6 0,7 0,8 1,0 1,5
    Ball cock 0,3 0,4 0,5 0,6 0,7 0,8

    Air Push system
    direct management
    Length Flow rate (l/min)
    100 200 300 500 750 1 000 1 500 2 000 3 000 4 000 6 000 8 000 10 000
    10 m 15 15 15 15 18 22 22 28 - - - - -
    25 m 15 15 18 22 22 28 28 - - - - - -
    50 m 15 15 22 22 28 28 - - - - - - -
    75 m 15 18 22 22 28 28 - - - - - - -
    100 m 15 18 22 22 28 28 - - - - - - -
    150 m 15 22 22 28 28 - - - - - - - -
    200 m 18 22 22 28 - - - - - - - - -
    250 m 18 22 28 28 - - - - - - - - -
    300 m 18 22 28 - - - - - - - - - -
    400 m 22 28 28 - - - - - - - - - -
    500 m 22 28 - - - - - - - - - - -

    Air Push system
    circuit line
    Length Flow rate (l/min)
    100 200 300 500 750 1 000 1 500 2 000 3 000 4 000 6 000 8 000 10 000
    25 m 15 15 15 18 22 22 28 28 - - - - -
    50 m 15 15 18 22 22 28 28 - - - - - -
    75 m 15 15 18 22 22 28 28 - - - - - -
    100 m 15 15 18 22 22 28 28 - - - - - -
    150 m 15 18 22 22 28 28 - - - - - - -
    200 m 15 18 22 28 28 28 - - - - - - -
    250 m 15 22 22 28 28 - - - - - - - -
    300 m 15 22 22 28 - - - - - - - - -
    400 m 18 22 28 28 - - - - - - - - -
    500 m 18 22 28 - - - - - - - - - -

    Sico Air / AirNet system
    direct management
    Length Flow rate (l/min)
    100 200 300 500 750 1 000 1 500 2 000 3 000 4 000 6 000 8 000 10 000
    10 m 20 20 20 20 25 25 25 40 40 40 40 50 50
    25 m 20 20 20 25 25 40 40 40 40 40 50 63 63
    50 m 20 20 25 25 40 40 40 40 40 50 50 63 63
    75 m 20 20 25 25 40 40 40 40 50 50 63 63 80
    100 m 20 20 25 40 40 40 40 40 50 50 63 63 80
    150 m 20 25 25 40 40 40 40 50 50 50 63 63 80
    200 m 20 25 25 40 40 40 40 50 50 63 63 63 80
    250 m 20 25 40 40 40 40 40 50 50 63 63 63 80
    300 m 20 25 40 40 40 40 50 50 50 63 63 63 80
    400 m 25 40 40 40 40 40 50 50 63 63 63 63 80
    500 m 25 40 40 40 40 50 50 50 63 63 63 80 80

    Sico Air / AirNet system
    circuit line
    Length Flow rate (l/min)
    100 200 300 500 750 1 000 1 500 2 000 3 000 4 000 6 000 8 000 10 000
    25 m 20 20 20 20 20 20 25 25 40 40 40 40 40
    50 m 20 20 20 20 20 20 25 25 40 40 40 40 40
    75 m 20 20 20 20 25 25 25 40 40 40 40 40 40
    100 m 20 20 20 20 25 25 25 40 40 40 40 40 40
    150 m 20 20 20 25 25 25 40 40 40 40 40 40 50
    200 m 20 20 20 25 25 25 40 40 40 40 40 40 50
    250 m 20 20 20 25 40 40 40 40 40 40 40 50 50
    300 m 20 20 20 40 40 40 40 40 40 40 50 50 63
    400 m 20 20 25 40 40 40 40 40 40 40 50 50 63
    500 m 20 20 25 40 40 40 40 40 40 40 50 63 63

    An example of a pipeline design

    We have to design piping for a hall with a length of 150 m and a width of 100 m. The manifold pressure will be 7 bar and the compressor will deliver 3,000 l/min. The manifolds are 10 m high and a flow rate of 500 l/min is required in each of them. We will use a circuit line and we propose the AIRnet system as the pipe material, see picture.

    An example of a pipeline design stlačeného vzduchu z kompresoru

    The furthest point from the compressor station is on the far right in the picture.

    The length of the line to it is:
    hall length 150 m + hall width 100 m = 250 m. For the dimensioning of the backbone distribution we use the appropriate table for the circuit wiring from the AIRnet system. For length
    250 m and a flow rate of 3000 l/min, subtract 40 mm.

    Now determine the number and type of fittings on the route to the furthest point and calculate
    according to the table for the AIRnet system AIRnet a replacement length in the assumed dimension of 40 mm:

    Elbow 2 pcs × 2 m = 4 m
    T-piece 8 pcs × 2.5 m = 20 m
    Ball valve 3 pcs × 0,5 m = 1,5 m

    The total replacement length is therefore 25.5 m + the original length of 250 m = 275.5 m.

    Again, we look at the table for the dimensioning of the pipeline and even for a length of 300 m the dimension at a flow rate of 3000 l/min is still the same, i.e. the backbone line is chosen in pipes with an outer diameter of 40 mm.

    Next we find the dimension of the leads, in the table for the dimensioning of the direct line in the AIRnet system we read that for a length of 10 m and the expected flow to the point of consumption
    500 l/min is available in 20 mm dimension.

    When is it worth thinking about compressed air distribution?

    • If you need to supply compressed air to multiple appliances
    • When you often work with compressed air in multiple locations in the workshop
    • If automated lines are dependent on compressed air in an industrial operation

    When compressed air distribution systems are pointless

    • In the case of a single application
    • If you own a mobile compressor for small jobs
    • In a small workshop or garage where you can get by with hoses

    Important information for you - A well-designed air distribution system can save you a lot of money and trouble!

    Compressed air distribution systems:

    • Air Push - a simple system of push-on pipes and couplings for workshops and industrial plants with pipes from 15 to 28 mm
    • AIRnet - a high-end connection system that can be installed by a single worker, made of lightweight aluminium tubes with outer diameters from 20 to 63 mm
    • SICOAIR - extremely efficient modular system with minimal pressure gradient for compressed air distribution in craft and industry
    • SICOalu2 - aesthetically perfect, modular system for craft and maintenance workshops, car and tyre workshops, laboratories
    • SICO110 - modular system with large aluminium profiles for large compressed air installations

    How to design a compressed air distribution system

    • Start with a plan of your operation, plotting compressor locations, obstructions and take-off points
    • Choose direct (lower acquisition costs) or looped (closed loop suitable for larger plants, slightly higher costs)
    • Determine the maximum consumption
    • Choose from the above modular systems which suits your operation best
    • Determine the diameter of the pipes and fasteners
    • If anything is difficult for you, please do not hesitate to let us know on +420 311 532 091 or info@kompresory-vzduchotechnika.cz, we will be happy to advise you

    What else you can use when distributing air:

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    Through box for air distribution 2 x G1/2" - 2xQuick coupler
    Stock (17 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Pass-through boxes for terminating compressed air piping. Easy connection of hoses, tyre tools and other accessories. Inlet 2 x G1/2", outlet 2 x DN7,2 quick coupling. Working...

    Code: DVD12-2ES
    evd12 3ES ukoncovaci krabice vzduch tlak potrubi
    Tip
    929 Kč –99 %
    Termination box for air distribution G1/2" - 3 x Quick coupling
    Stock (10 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Termination box for terminating compressed air piping. Inlet 1/2" and outlet 3 x Quick coupling DN7,2. Easy connection of hoses, tyre tools and other accessories. Working...

    Code: EVD12-3ES
    evdy1 ukoncovaci krabice vzduch tlak potrubi
    543 Kč –99 %
    Termination box for air distribution coupling 15 mm - 1 x 1/2"
    Stock (14 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Termination box for terminating compressed air piping. Input 15 mm socket coupling and output 1 x 1/2". Easy connection of hoses, tyre tools and other accessories. Working...

    Code: EVDY-15-1
    EVD12 1 ukoncovaci krabice vzduch tlak potrubi
    Tip
    Termination box for air distribution G1/2" - 1 x G1/2"
    Stock (17 pcs)
    269 Kč excl. VAT
    326 Kč / pcs

    Termination box with 1/2" inlet and 1 x 1/2" outlet for terminating compressed air piping. Easy connection of hoses, tyre tools and other accessories. Working pressure up to 15...

    Code: EVD12-1
    90° coupling 25 mm
    Tip
    209 Kč –99 %
    90° coupling 25 mm
    Stock (2 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Elbow 90° coupling with a diameter of 25 mm. Easy and fast installation, low pressure gradient, resistant to mechanical damage, UV radiation and corrosion. Operating temperature...

    Code: SR213-25
    T-connectors 18 mm
    331 Kč –99 %
    T-connectors 18 mm
    Stock (6 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Socket t-coupling for 18 mm pipes. Simple Air Push socket system that can be disassembled again. No special tools are required for the installation of the air distribution...

    Code: YPUT-18
    gra nastrcne spojky poptrubi rozvody vzduchu kompresor tectite
    427 Kč –99 %
    Grilamid tube in 4 m rod 22 /18 - 15 bar
    Stock (3 m)
    1 Kč excl. VAT
    1 Kč / m

    Tube made of grilamid PA12 for plastic design of compressed air pipelines. Pipe dimensions 22/18 mm with a recommended operating pressure of 15 bar. The classic blue colour for...

    Code: GRA2218B-T
    25 mm pipe clamp
    Original parts
    25 mm pipe clamp
    Stock (2 pcs)
    26 Kč excl. VAT
    31 Kč / pcs

    Airnet 25 mm pipe clamp. The entire Airnet system is easy to install. Operating pressure 13 bar, operating temperature -20 to +70 °C. UV, oil and corrosion resistant.

    Code: ADT-25
    Beam cover
    Original parts
    Beam cover
    Stock (10 pcs)
    27 Kč excl. VAT
    33 Kč / pcs

    Beam cover. The entire Airnet system is easy to install. Operating pressure 13 bar, operating temperature -20 to +70 °C. UV, oil and corrosion resistant.

    Code: ANKO
    evdyk 3es ukoncovaci krabice vzduch tlak potrubi
    1 478 Kč –99 %
    Termination box for air distribution coupling 18 mm + cock - 3 x Quick coupling
    Stock (10 pcs)
    1 Kč excl. VAT
    1 Kč / pcs

    Termination box for terminating compressed air piping. Inlet 18 mm socket coupling with stopcock and outlet 3 x Quick coupling DN7,2. Easy connection of hoses, tyre tools and...

    Code: EVDYK-18-3ES
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